Double-layer Retorts

Double-layer Retorts 1.Automation Control 2.Sterilization in short time 3.Energy effective 4.Function of measuring F-value

Double-layer Retorts

 

Zhucheng Zhonglong Industrial and Trading Co.,Ltd

 

 

Characteristic: 

 

 1. Sterilization in short time

Utilize double-tank hot water circulation for sterilization. Heated the water in the hot water tank to the required temperature of sterilization in advance, the sterilization time can be reduced and work efficiency can be improved

2. Energy effective

The working medium during sterilization is recyclable. It reduces the production cost by savingenergy, time, labor and material resources

3. Even exchange of the water flow, even temperature, no dead area

It utilizes the international advanced technology, hot water circulation and immersion, for sterilization. In the process of sterilization, circulation water in the sterilization trough will be uninterruptedly shifted up and down, left and right. It ensures the heat distribution of any spot in the trough is even. It effectively puts an end to the phenomenon of dead area in the process of sterilization and makes the guarantee period of the product more stable and longer. The temperature in the sterilization tank stays stable in all stages of the sterilization, which ensures the qualification rate of F-&#118alue.

4. Automatic system

The whole sterilization process is controlled by PLC. It is a one-time action without manual operation. It utilizes the chart plate and screen touch control. All time intervals are controlled by the simulate sensor and automatic valve.

The digital exhibition of pressure and temperature makes it applicable to input any pre-programmed pressure and temperature models into the computer. The computer can hold 100 sterilizing formulae.

5. Simulate temperature control system where the setting of multi-stage heating system is available

The sterilizing method by multi-stage heating can minimize the heat on food, which can keep its original flavor, taste, nutrition and color to the utmost and make every kind of food sterilized in its best condition. The accuracy of the sterilizing temperature is up to ±0.3°C so as to avoid over boiling or incomplete sterilization. 

6. Function of measuring F-value

Every retort produced by jingpincan be equipped with F-value measuring instrument. The F-value software can make the F-value calculation every 3 seconds. All sterilizing data including sterilizing conditions, F-value, time-temperature curve, time-pressure curve and so forth can be saved or printed after the processing of data processing software to serve the production management.

 Technical Parameter

 

Item  Model	1000#	1200#						1300#
	1	1	2	3	4	5	6	1	2
Inside Diameter (mm)	1000	1200	1200	1200	1200	1200	1200	1300	1300
Kettle Length (mm)	2400	2200	2400	2700	3000	3300	3600	3500	3750
Total Length (mm)	4200	4100	4300	4600	4900	5200	5500	5500	5750
Total Width (mm)	1600	1800	1800	1800	1800	1800	1800	1900	1900
Total Height (mm)	3000	3400	3400	3400	3400	3400	3400	3600	3600
Total Capacity m3	2.2	3	3.2	3.6	4	4.3	4.6	5.14	5.4
batch Gas Consumption  Kg	120	160	180	200	230	240	250	300	320
Total Efficiency  KW	18.5	22.5	22.5	22.5	30.5	30.5	30.5	30.5	30.5
Energy Cost  KW/h	9	11	11	11	14	14	14	14	14
Designed Temperature	145°C
Test Pressure	0.44Mpa
Designed Pressure	0.35Mpa

 

Assistant Equipments

 

Item /Model	1000#	1200#						1300#
	1	1	2	3	4	5	6	1	2
Compressed Air Tank  m3	1.0	1.5	1.5	1.5	2.0	2.0	2.0	2.5	2.5
Air Compressor Model	1/10	1.6/10	1.6/10	1.6/10	2.1/10	2.1/10	2.1/10	2.1/10	2.1/10
Water Tank m3	3.0	3.5	4.0	4.0	5.0	5.0	5.0	6.0	6.0
Boiler Exhaust T/h	0.5	0.75	1.0	1.0	1.5	1.5	2.0	2.0	2.0

Zhonglong Welcome your inquiry !

 

                                

 

                               

Double-layer Retorts